Complex for automatic weighing and batching and mixing of loose components - allows to automatically and efficiently dose and mix any loose components in the required proportions automatically and efficiently.
Line for weighing, mixing and dosing bulk materials
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An automatic line for weighing, mixing and dosing dry, fine, loose components (flour, flour mixtures, confectionery mixtures, milk powder, food additives, 3 in 1 coffee, powders and other products) allows you to automatically feed and weigh the necessary portion several ingredients for kneading. The entire technological cycle of component supply, weighing, dosing, mixing and unloading of the finished mixture is set automatically on the controller. The component dose weight, mixing time, unloading time, the operator can adjust independently.
The loading of components into the hopper of the dispenser is carried out using conveyors according to the principle - "each conveyor has its own conveyor". Loaders are equipped with frequency controls with which you can make a smooth refill of the component to a given weight. The hopper of the dispenser is hermetically connected to the conveyors and the mixer using flexible hoses.
The main stages of the automatic line for the preparation of bulk mixtures:
1. Supply of components from the receiving hoppers to the hopper hoppers.
2. Dispensers with a component weighing system.
3. Mixing pre-weighed and loaded components in the mixer.
4. Unloading the finished mixture into the storage tank.
5. Dosing of the product in the finished container (bag, bag, container).
6. If there are many microcomponents, then they are pre-mixed in a small mixer and automatically, according to the recipe, fed to the main mixer.
Equipment:
Mixer for premixing microcomponents.
Screw conveyors with receiving hoppers for feeding components for dosing into the mixer.
Dispensers of basic products and microdoses.
The mixer of loose products. The volume of the mixer depends on the required capacity. We produce belt screw mixers for bulk products on 440, 700, 1040, 1600 and 2500l.
Screw conveyor for supplying the finished mixture to the storage hopper.
Storage tank with stirrer.
Screw doser for bulk solids in finished containers.
Controller-based line management automation system.
At the request of the Customer, this equipment may be changed to technological requirements.
The principle of the line for:
The operator on the control panel selects or sets the recipe for the mixture and then loads the necessary components into the conveyor hoppers for large and medium doses.
For small doses, the operator pre-weighs the components in the required proportions, based on the total loading volume of all small doses, and loads them into the pre-mixer for micro-components.
After loading all the components, the complex operates in automatic mode, the operator only adds components to the hoppers of the conveyors. The supply of components to dispensers, weighing, mixing of components and their unloading takes place automatically. The hoppers of the loaders for supplying large, medium and small doses are equipped with level sensors that inform the operator about the availability of the product for mixing and give a command to dispense, or unload from the mixers.
Also, screw loaders are equipped with frequency converters, which organize a smooth filling of the product into the dispenser, ensuring accuracy of weighing. All the hoppers of the auger loaders are equipped with frame mixers that prevent the product from caking.
Dispensers are mounted on strain gauges that weigh components in the hoppers of the dispensers and control the flow of the product with screw conveyors.
The mixing cycle time and automatic unloading from the mixer are set by the operator on the control panel. The finished mixture from the tape mixer is automatically discharged into the receiving hopper of the feed conveyor for feeding to the next process step or into the storage hopper of the finished mixture with subsequent dosing. After unloading the finished mixture from the mixer, the discharge flap automatically closes and the components are dosed for the next cycle.
All equipment is certified, equipped with high-quality imported components.
Process Automation System:
At the request of the Customer, our company can automate the technological process of feeding, mixing, unloading and dosing bulk solids.
In such cases, the line operates on the basis of a button or touch controller. All technological processes of the line are automated:
The operator should only monitor the presence of components in the hoppers of the conveyor or storage hoppers. On the controller, the operator can record the necessary recipes and, if necessary, change or supplement new ones. The number of recipes makes a reservation at the order.
The line automation program is prepared for the completeness and requirements of the customer. All pieces of equipment are interconnected and can work both offline and in automatic mode.
